Cigars: Processing Tobacco

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Cigars: Processing Tobacco

Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco is just not absolutely stabilized and cannot be stored long. It should subsequent be fermented. Fermentation is a fancy process, however to make an extended story brief, one can say that it's a transformation of the chemical components by oxydation.

Fermentation and Growing older

Fermentation is a pure transformation of the chemical elements that stabilizes the raw material. The process is fairly deep and fairly fast. When well fermented, a tobacco could be stored for years without damage.

Getting old is a gradual natural evolution , during which time the tobacco is going to enhance its traits and to lose its "green" taste. As soon as blended in a cigar, the tobacco deserves a new interval of getting older in an effort to attain a good balance between the mix components.

Why Ferment Tobacco?

Beyond stabilization and storage functionality, fermentation makes the tobacco lose its raw and green style that nobody would really like.

Who can ferment tobacco ?

It is simple to grow a number of tobacco crops in your backyard if you happen to like gardening. But if you wish to process it for smoking, you may should ferment it. If not, you'll have some bother with the taste. To ferment your tobacco correctly, you need both massive quantities (hundreds of kilos) to build a bulk volume for natural processing, or expensive tools for synthetic fermentation. Our recommandation is to develop petunias (decorative tobacco crops, with a variety of colourful blossoms) and to buy Cheyenne Cigars to enjoy your smoke!

The best way to Ferment Tobacco?

To process a pure fermentation, tobacco is piled up. The load and the natural moisture content permit the fermentation to begin in the middle of the pile. The temperature goes up. When the focused temperature is reached, the pile is broken and rebuilt, the outside tobacco stepping intoside and vice versa. And that as many times as is necessary, till the entire pile is properly fermented. Some heavy tobaccos can want up to six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Do not be afraid when reading that tobacco is fermented! Tobacco is just not going to be rotten! Just stabilized and smokeable with out providing you with nausea. Fermentation considerably improves the original taste.

Fermentation and Quality

Each tobacco has its personal fermentation procedure. The principle factors that outline the process are the texture of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers usually are not fermented the identical way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to start out fermenting, giving out heat. The management of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will likely be cooked and deteriorate. Each type has its own optimum temperature. When it is reached, the pile must be opened to stop the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. For example, a dark air cured tobacco accepts a temperature up to about 130ºF. And disaster can start at 140ºF.